Volkswagen Polo Manual

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  1. Accelerator cable - removal, refitting and adjustment
  2. Accelerator cable - removal, refitting and andjustment
  3. Air cleaner and inlet system - removal and refitting
  4. Air cleaner and inlet system - removal and refitting
  5. Air filter renewal (20 000 mile service)
  6. Alternator - brush holder/regulator module renewal
  7. Alternator - removal and refitting
  8. Alternator/charging system - testing in vehicle
  9. Auxiliary drivebelt check end renewal (20 000 mile service)
  10. Battery - removal and refitting
  11. Battery - testing and charging
  12. Body electrical system
  13. Body exterior fittings - removal and refitting
  14. Bodywork and fittings
  15. Bonnet - removal, refitting and adjustment
  16. Bonnet lock - removal and refitting
  17. Bonnet release cable - removal and refitting
  18. Boot lid - removal, refitting and adjustment
  19. Boot lid lock components - removal and refitting
  20. Brake disc - inspection, removal and refitting
  21. Brake fluid renewal (Every 2 years - regardless of mileage)
  22. Brake pedal - removal, overhaul and refitting
  23. Braking system
  24. Bulbs (exterior lights) - renewal
  25. Bulbs (interior lights) - renewal
  26. Camshaft cover gasket - renewal
  27. Camshaft oil seal - renewal
  28. Camshaft timing belt - removal, inspection and refitting
  29. Catalytic converter - general information and precautions
  30. Centre console - removal and refitting
  31. Clutch
  32. Clutch cable - renewal
  33. Clutch components - removal, inspection and refitting
  34. Clutch pedal - removal and refitting
  35. Clutch play (Every 12 months - regardless of mileage)
  36. Coolant renewal (Every 2 years - regardless of mileage)
  37. Cooling pump - removal, inspection and refitting
  38. Cooling system hoses - disconnection and renewal
  39. Cooling systen electical switches - testing, removal and refitting
  40. Cooling, heating and ventilation systems
  41. Crankcase emission system - general information
  42. Crankshaft - refitting and running clearence check
  43. Crankshaft - removal and inspection
  44. Crankshaft oil seal - renewal
  45. Cylinder block/crankcase casting - cleaning and inspection
  46. Cylinder compression check
  47. Cylinder head - dismantling, cleaning, inspection and assembly
  48. Cylinder head, inlet and exhaust manifolds - removal, separation and refitting
  49. Diagram 1
  50. Diagram 2
  51. Diagram 3
  52. Diagram 4
  53. Diagram 5
  54. Diagram 6
  55. Diagram 7
  56. Diagram 8
  57. Diagram 9
  58. Digifant fuel injection system components - removal and refitting
  59. Distributor -  removal, inspection and refitting
  60. Door - removal, refitting and adjustment
  61. Door exterior handle and lock components - removal and refitting
  62. Door inner trim pannel - removal and refitting
  63. Door window glass and regulator - removal and refitting
  64. Drive flange oil seals - renewal
  65. Driveshaft - checking and cleaning
  66. Driveshaft - removal and refitting
  67. Driveshaft gaiter check (Every 12 months - regardless of mileage)
  68. Driveshaft rubber gaiters - renewal
  69. Driveshafts
  70. Electric cooling fan - testing, removal and refitting
  71. Electrical fault-finding - general information
  72. Emission control and exhaust systems
  73. Engine - initial start-up after overhaul and reassembly
  74. Engine and transmission - removal, separation and refitting
  75. Engine and transmission removal - preparation and precautions
  76. Engine assembly and valve timing marks - general information and usage
  77. Engine in-car repair procedures
  78. Engine management system check (Every 12 months - regardless of mileage)
  79. Engine mounting - inspection and renewal
  80. Engine oil and filter renewal (10 000 mile/12 month service)
  81. Engine overhaul - preliminary information
  82. Engine overhaul - reassembly sequence
  83. Engine removal and overhaul procedures
  84. Evaporative loss control system - general information and component removal
  85. Exhaust emission and idle speed check (Every 12 months - regardless of mileage)
  86. Exhaust manifold - removal and refitting
  87. Exhaust system - general information and component removal
  88. Exhaust system check (Every 12 months - regardless of mileage)
  89. Exterior lights units - removal and refitting
  90. Exterior mirror - removal and refitting
  91. Facia panel assembly - removal and refitting
  92. Flywheel - removal and refitting
  93. Front anti-roll bar - removal and refitting
  94. Front brake caliper - removal, overhaul and refitting
  95. Front brake pad check (10 000 mile/12 month service)
  96. Front brake pads - renewal
  97. Front bumper - removal and refitting
  98. Front oil spring - removal and refitting
  99. Front shock absorber - renewal
  100. Front suspension strut - removal and refitting
  101. Front track control arm and balljoint - removal and refitting
  102. Front wheel bearings - testing and renewal
  103. Fuel filter - renewal
  104. Fuel filter - renewal
  105. Fuel injection system - depressurisation
  106. Fuel injection system - depressurisation
  107. Fuel injection system adjustment - general information
  108. Fuel injection system adjustment - general inormation
  109. Fuel injection system components - removal and refitting
  110. Fuel pump and gauge sender unit - removal and refitting
  111. Fuel pump and gauge sender unit - removal and refitting
  112. Fuel system: multi-point injection models
  113. Fuel system: single-point injection models
  114. Fuel tank - removal and refitting
  115. Fuel tank - removal and refitting
  116. Fuses and relays - general information
  117. G-charger - removal and refitting
  118. Gearchange mechanism - removal, refitting and adjustment
  119. General description
  120. General information
  121. General information
  122. General information
  123. General information
  124. General information
  125. General information
  126. General information
  127. General information
  128. General information and precautions
  129. General information and precautions
  130. General information and precautions
  131. General information and precautions
  132. General information and precautions
  133. Handbrake ''on'' warning light switch - removal and refitting
  134. Handbrake - adjustment
  135. Handbrake cable - removal and refitting
  136. Handbrake lever - removal and refitting
  137. Headlight beam alignment check (Every 12 months - regardless of mileage)
  138. Headlight washer system components - removal and refitting
  139. Heated front seat components - general information
  140. Heating and ventilation system - general information
  141. Heating/ventilation components - removal and refitting
  142. Hinge and lock lubrication (Every 12 months - regardless of mileage)
  143. Horn - removal and refitting
  144. Hose and fluid leak check (Every 12 months - regardless of mileage)
  145. Hydraulic pipes and hoses - renewal
  146. Hydraulic system - bleeding
  147. Hydraulic tappets - operation check
  148. Ignition oil -  testing, removal and refitting
  149. Ignition systems
  150. Ignition systems - testing
  151. Ignition timing - adjustment
  152. Inlet air temperature - removal and refitting
  153. Inlet air temperature system - general information and component renewal
  154. Instrument panel - removal and refitting
  155. Interior trim and glovebox - removal and refitting
  156. Introduction
  157. Knock sensor - removal and refitting
  158. Loudspeakers - removal and refitting
  159. Main and big-end bearings - inspection and selection
  160. Maintenance & servicing
  161. Maintenance - bodywork and underframe
  162. Maintenance - upholstery and carpets
  163. Major body damage - repair
  164. Manual transmission
  165. Master cylinder - removal, overhaul and refitting
  166. Minor body damage - repair
  167. Oil pump and pickup - removal, inspection and refitting
  168. Piston and connecting rod assemblies - refitting and big-end bearing clearance check
  169. Pistons and connecting rods - removal and inspection
  170. Pistons and pistons rings - assmbly
  171. Radiator - removal, inspection and refitting
  172. Radiator grille - removal and refitting
  173. Radio aerial - removal and refitting
  174. Radio/cassette player - removal and refitting
  175. Rear axle beam - removal and refitting
  176. Rear axle beam pivot bushes - renewal
  177. Rear brake drum - removal, inspection and refitting
  178. Rear brake pressure regulating valve - removal, refitting and adjustment
  179. Rear brake shoes - renewal
  180. Rear break shoe check (Every 12 months - regardless of mileage)
  181. Rear bumper - removal and refitting
  182. Rear stub axle - removal and refitting
  183. Rear suspension strut/shock absorber - removal and refitting
  184. Rear wheel bearings - testing and renewal
  185. Rear wheel cylinder - removal, overhaul and refitting
  186. Release bearing and shaft - removal, inspection and refitting
  187. Reversing lamp switch -  - testing, removal and refitting
  188. Road test (Every 12 months - regardless of mileage)
  189. Rotor arm - renewal
  190. Routine maintenance and servicing
  191. Seat belts - removal and refitting
  192. Seats - removal and refitting
  193. Servicing specifications
  194. Sliding roof runner lubrication (20 000 mile service)
  195. Spark plug renewal (20 000 mile service)
  196. Specifications
  197. Specifications
  198. Specifications
  199. Specifications
  200. Specifications
  201. Specifications
  202. Specifications
  203. Specifications
  204. Specifications
  205. Specifications
  206. Specifications
  207. Specifications
  208. Specifications
  209. Specifications
  210. Speedometer drive - removal and refitting
  211. Speedometer drive cable - removal and refitting
  212. Starter motor - removal and refitting
  213. Starter motor testing - general information
  214. Starting and charging systems
  215. Starting system - testing
  216. Steering column - overhaul
  217. Steering column - removal and refitting
  218. Steering gear - removal, refitting and adjustment
  219. Steering gear rubber gaiters - renewal
  220. Steering lock - removal and refitting
  221. Steering wheel - removal and refitting
  222. Stop-light switch - removal and refitting
  223. Sump - removal and refitting
  224. Sunroof - general information and component renewal
  225. Suspension and steering
  226. Suspension and steering check (Every 12 months - regardless of mileage)
  227. Switches and cigarette lighter - removal and refitting
  228. Tailgate and support struts - removal, refitting and adjustment
  229. Tailgate lock components - removal and refitting
  230. Talegate wiper motor - removal and refitting
  231. Thermostat - removal, testing and refitting
  232. Tie-rods and balljoints - removal and refitting
  233. Timing belt sprockets - removal and refitting
  234. Transmission - removal and refitting
  235. Underbody sealant condition check (20 000 mile service)
  236. Unleaded petrol - general information and usage
  237. Vacuum servo unit - testing, removal and refitting
  238. Vacuum servo unit non-return valve -  removal, testing and refitting
  239. VW Polo Service and Repair Manual
  240. Wheel alignment and steering angles - general information
  241. Windscreen wiper motor and linkage - removal and refitting
  242. Windscreen, tailgate and fixedwindows - general information
  243. Windscreen/talgate washer system components - removal and refitting
  244. Wiper arm - removal and refitting
  245. Wiring diagrams


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