Volkswagen Polo Manual

Steering column - overhaul
Suspension and steering / Steering column - overhaul


1 With the steering column removed as described in Section 14 mark the splined adapter in relation to the top of the inner column, then use a suitable puller to remove the adapter (see illustration).

15.1 Draw the splined adapter off the steering column using a puller
15.1 Draw the splined adapter off the steering column using a puller

2 Remove the spring from the top of the inner column.

3 Using an Allen key unscrew the clamp bolt securing the steering lock and withdraw the lock. Note that the ignition key must be inserted and the lock released.

4 Withdraw the inner column from the outer column and remove the support ring.

5 Clean the components and examine them for wear and damage. The metal tab on the bottom section of the inner column must be visible in the hole of the top section - if not, the column may be damaged. On models manufactured from late 1991, examine the universal joint for wear. Renew the components as necessary.

6 Before reassembling the column, temporarily fit the components to the top of the column and check that there is a clearance of 3.0 mm ± 1.5 mm between the bottom of the steering wheel and the steering column switch.

7 Reassembly is a reversal of dismantling, but lubricate bearing surfaces with multi-purpose grease. The splined adapter is refitted using the steering wheel retaining nut to press it on the top of the inner column (see illustration).

15.7 Use the steering wheel nut to press the adapter onto the inner column
15.7 Use the steering wheel nut to press the adapter onto the inner column


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